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The Effect of Silicon on the Precipitation of Carbon from Rapidly Solidified Nickel-Carbon Alloys

Project Description:

This project aims to transform the structure of carbon with the addition of Si into Ni-C alloys. Melt-spinning is a process that has cooling rates of up to 10,000 K/s, which creates a supersaturated solid solution of carbon in a nickel matrix in a thin metal ribbon. Heat treatment allows the carbon phase to precipitate out, which with the stresses from melt-spinning and addition of silicon transforms it from a hexagonal graphitic structure to diamond cubic at room pressure. Diamond carbon nanoparticles (50-500nm) have a wide variety of uses, including as an abrasive or catalysis. This system can also be leveraged in additive manufacturing, where structural carbon or diamond structures could be directly printed with no fillers or additives.

Project Photo:

A vial of black particles sits next to thin metal strips

Melt-spinning Ni-Si-C metal ribbon (right) transforms carbon particles (left) into a cubic structure.

Student Team Members

  • Samuel Hampel

Course Faculty

  • Jonah Erlebacher
  • Orla Wilson

Project Mentors, Sponsors, and Partners

  • Jonah Erlebacher